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FR4 PCB, customized circuit boards,turnkey PCBA manufacturing

Model number:FR4 Double Sided PCB

PCB thickness:1.6mm

Copper foil thickness:35um

Metal material:FR-4

Contour tolerance:±0.1mm

Surface: LF HASL

Pad aperture tolerance+0.075mm

Sile Screen color: White

Solder mask:green

Layer:double sided

Shaping:V-CUT

Rails:No


TECHNICAL INFORMATION
Annual installed capacity500.000㎡
Metal MaterialFR4
Cem 1
Cem 3
Aluminum
Copper
(others upon request)
Material thickness0,4 mm ~ 3.0 mm
 (others upon request)
Final copper thickness35 Micron
70 Micron
100 Micron
Structure130 micron( 5 mil)
Smallest hole diameterPunched 0,50 mm ( + 0,1 ; - 0)
 Drilled 0,30 mm
Solder MaskUV solder mask
Additional printsComponent print
 Carbon print for contacts and bridges (1 mm 2 / 12-15 Ω )
 & dieleicct printing
 Peelable ink
SurfacesOSP (Organic Solderability Preservative)lead free
 HASL (Hot Air Solder Leveling)lead free
Immersion Thin Plating
Outline processingPunching
Scoring (V-Cut)
CNC Routing
Test Electrical test (100%)
 Test voltage40-250 VDC
 Unit of resistance1-10 k Ω
 Test area500 x 800 mm
 Minimum test points1,27 mm( 1/20”)
 Visual inspection ( 100%)
 Hole counting
Annual installed capacity20.000㎡

Laminates usedFR 4
Production processPanel plating through hole
Patern Plating
Material thickness0,8 mm,2,4 mm
 Others upon request
Final copper thickness35 micron
 70 micron
 100 micron
Structure130 micron( 5 mil)
Smallest hole diameterDrilled - 0,30 mm
 Punched - (slots, non PTH)
Solder MaskLiquid photoimageable solder mask Curtain coating
Additional printsTwo-pack silk screen ink
 Carbon print for contacts and bridges (1 mm 2 / 12-15Ω)
 Peelable ink
SurfacesOSP (Organic Solderability Preservative)lead free
 HASL (Hot Air Solder Leveling)lead free
 Immersion Thin Plating
 Gold Finish (on edge connector fingers only)
Outline processing Punching
 Scoring (V-Cut)
 CNC Routing
TestElectrical test(100%)
 Test voltage40-250 VDC
 Unit of resistance1-10 k Ω
 Test area500 x 800 mm
 Minimum test points0,63 mm ( 1/40”)


Visual inspection


Design Type Design Parameter Standard Design Recommendation and Specification
Circuit Design Minimum Circuit WidthCIRCUIT THICKNESS   MINIMUM LINE WIDTH  
35μm (1 oz)0.13mm (0.005'')
70μm (2 oz)0.15mm (0.006'')
105μm (3 oz)0.18mm (0.007'')
140μm (4 oz)0.20mm (0.008'')
Minimum Space and Gap Single and Double Layer 1-LAYER (NON-PLATED)  2-LAYER (PLATED)  
35μm (1 oz) - 0.18mm (0.007'')35μm (1 oz) - 0.23mm (0.009'')
70μm (2 oz) - 0.23mm (0.009'')70μm (2 oz) - 0.30mm (0.012'')
105μm (3 oz) - 0.30mm (0.012'')105μm (3 oz) - 0.36mm (0.014'')
140μm (4 oz) - 0.36mm (0.014'')140μm (4 oz) - 0.41mm (0.016'')
Minimum Circuit to Edge BlankingOne baseplate material thickness + 0.5mm (0.20'')
Minimum Circuit to Edge, V-ScoredMATERIAL THICKNESS CIRCUIT TO EDGE DISTANCE 
1.0mm (0.040'')0.66mm (0.026'')
1.6mm (0.062'')0.74mm (0.029'')
2.0mm (0.080'')0.79mm (0.031'')
3.2mm (0.125'')0.94mm (0.037'')
Minimum Circuit to Edge, Milled0.5mm (0.020'')
Minimum Conductor to Hole EdgeOne baseplate material thickness
Copper Land w/Non-Plated Through HolesPunched non-plated thru-hole is 0.76mm (0.030'') minimum
Minimum Character Height for Etched 1.5mm (0.060'')
Soldermask DesignMinimum Soldermask Line Width 0.20mm (0.008'')
Minimum Soldermask Aperture0.20mm x 0.20mm (0.008'' x 0.008'')
Minimum Character Height and Line 1.50mm x 0.25mm (0.060’’ x 0.010’’)
Soldermask ColorGreen, White, Black, Red, Blue are available
Character Height / Width (In Soldermask)Minimum character height / Minimum line width 0.25mm (0.010'')
Legend DesignNomenclature to Pad (Ink Jet Printing)Recommended min. distance from nomenclature feature to nearest pad is 0.25mm (0.010'') 
Character Height / Width1.0mm (0.040'') minimum height, 0.15mm (0.006'') minimum width
Minimum Distance to Board EdgeSame as circuit distance
Nomenclature ColorWhite and black
Surface FinishSurface Finish AvailableLead-free HASL, tin-sinking,tin-plating,nickel-plating,gold-plating,gold-sinking,OSP 
Mechanical DesignHole to Board EdgeMin. distance from edge of hole to edge of board is one baseplate material thickness
Punched Hole SizeMinimum punched hole size is 1.5x baseplate material thickness
Minimum Drilled Hole Diameter -Copper BaseplateOne baseplate material thickness
Minimum Drilled Hole Diameter -Aluminum BaseplateMATERIAL THICKNESS DRILLED HOLE DIAMETER 
1.0mm (0.040'')0.76mm (0.030’’)
1.6mm (0.062'')0.76mm (0.030'')
2.0mm (0.080'')1.0mm (0.040'')
3.2mm (0.125'')1.6mm (0.062'')
Minimum Drilled Via Diameter for Circuit Layer (Foil Thickness Dependent)0.25mm (0.010'')
Minimum Edge RadiusOne baseplate material thickness for blanking, no radius for V-scoring


Process Capability


ITEMSPECIFICATION
SurfaceLF HASL,immersion gold,immersion siliver,OSP
LayerSingle side,double sided Multilayer and special structure
Maximum PCB Size240mm x 1490mm OR 490mm x 1190mm
PCB thickness0.4 ~ 3.0mm
Copper thicknessH 1 / 2 / 3 / 4 (oz)
Insulation layer thickness0.5 / 0.8 /1.0 / 1.2 / 1.6 /2.0 / 3.2 / 5.0 (mm)
ShapingDie punching / CNC Route / V-Cut
Test100% open & short test
Shaping tolerance

Die Punching<+-0.05mm, CNC Route < +-0.15mm, V-CUT Thick residue >0.15mm

Hole tolerance+-0.1mm
Min.Hole DlameterSingle side 0.5mm, Double sided PTH0.3mm
Solder mask green / white / blank /red /yellow
Min.letter height0.8mm
Min.line space0.15mm
Min.letter width0.15mm
Sile screen color blue / white /black /red /yellow
Sopecial holeSpot facing / cup hole /buried via hole / buried tank
File formatGerber,Protel,PowerPCB,AutoCAD etc.


We have these PCB in stock!
TypeModel numberSize(mm)Panelmm/PCSMaterial/Thermal conductivityMeterial ThickessSolder mask LED ChipPCS
8mm56756*8*1.057.6*57.4/42ALuminum, 1.0W/mk1.0mmWhiteXPC/E/G1LED
75756*8*1.057.6*57.4/421.0mmWhiteXB-D1LED
23056*8*1.057.6*57.4/421.0mmWhite30301LED
25986*8*1.057.6*57.4/421.0mmWhiteREBEL1LED
10mm679410*10*1.058*46/201.0mmWhiteXPC/E/G1LED
12mm749712*12*1.061.5*60.5/251.0mmWhiteXRE1LED
749812*12*1.061.5*60.5/251.0mmWhiteXPC/E/G1LED
964612*12*1.661.5*60.5/251.6mmWhiteXPC/E/G1LED
757612*12*1.061.5*60.5/251.0mmWhiteXB-D1LED
800512*12*1.061.5*60.5/251.0mmWhite30301LED
864412*12*1.061.5*60.5/251.0mmWhiteREBEL1LED
751312*12*1.061.5*60.5/251.0mmWhiteXM-L1LED
1414012*12*1.061.5*60.5/251.0mmWhiteosram30301LED
14mm555814*14*1.0119*72/401.0mmWhiteXM-L1LED
757714*14*1.0119*72/401.0mmWhiteXB-D1LED
826414*14*1.0119*72/401.0mmWhiteXPC/E/G1LED
999714*14*1.6119*72/401.6mmWhiteXPC/E/G1LED
864314*14*1.0119*72/401.0mmWhiteREBEL1LED
866714*14*1.2119*72/401.2mmWhiteREFOND 30301LED
16mm653616*16*1.097*81/301.0mmWhiteosram30301LED
694916*16*1.097*81/301.0mmWhiteXRE1LED
723716*16*1.097*81/301.0mmWhiteXPC/E/G1LED
1231816*16*1.697*81/301.6mmWhiteXPC/E/G1LED
739716*16*1.097*81/301.0mmWhiteXM-L1LED
1153316*16*1.697*81/301.6mmWhiteXM-L1LED
881716*16*1.097*81/301.0MMBlackXM-L1LED
757816*16*1.097*81/301.0MMWhiteXB-D1LED
852116*16*1.097*81/301.0mmWhiteREFOND 30301LED
898316*16*1.097*81/301.0mmWhiteNICHIA 30301LED
864216*16*1.097*81/301.0mmWhiteREBEL1LED
1380616*16*1.097*81/301.0mmWhitehigh power1LED
18mm664118*18*1.697*85.2/201.6mmWhiteXM-L1LED
659018*18*1.097*85.2/201.0mmWhiteXM-L1LED
850418*18*1.097*85.2/201.0mmWhiteXPC/E/G1LED
1004018*18*1.097*85.2/201.0mmWhiteXPC/E/G2LED
1066118*18*1.097*85.2/201.0mmWhiteXP+XML2LED
20mm739020*20*1.697/80/201.6mmWhiteXM-L1LED
739120*20*1.697/80/201.6mmWhiteXPC/E/G1LED
513020*20*1.697/80/201.6mmWhiteXPC/E/G1LED
167720*20*1.697/80/201.6mmWhiteXPC/E/G1LED
1016620*20*1.697/80/201.6mmWhiteXPC/E/G2LED
205520*20*1.697/80/201.6mmWhiteXPC/E/G1LED
658820*20*1.697/80/201.6mmblackhigh power1LED
816520*20*1.6110*93/201.6mmWhiteMK-R1LED
865820*20*1.6110*93/201.6mmWhiteosram30301LED
459520*20*1.6110*93/201.6mmblackXPC/E/G1LED
1311020*20*1.6110*93/20ALuminum, 2.0W/mk1.6mmblackXML-RGBW1LED
771420*20*1.6110*93/20ALuminum, 1.0W/mk1.6mmWhiteXB-D1LED
693220*20*1.6110*93/201.6mmWhiteXB-D3LED
669220*20*1.6110*93/201.6mmWhiteXB-D4LED
739220*20*1.6110*93/201.6mmWhiteCREE XRE1LED
880420*20*1.6110*93/201.6mmWhiteCREE MTG1LED
1007420*20*1.6110*93/201.6mmWhite28351LED
865820*20*1.6110*93/201.6mmWhiteosram30301LED
25mm916925*25*2.025*25*2.02.0mmWhiteXM-L1LED
917025*25*2.025*25*2.02.0mmWhiteXPC/E/G1LED
32mm864732*32*2.032*32*2.02.0mmWhiteEDISON1LED
384632*32*2.032*32*2.02.0mmWhiteCREE XML1LED
16mm   1147716*16*1.616*16*1.6Copper,390W/mk1.6mmWhiteXPC/E/G1LED
1369216*16*1.016*16*1.01.0mmWhiteXPC/E/G1LED
1369316*16*1.016*16*1.01.0mmWhiteXM-L1LED
20mm   1137120*20*1.697/80/201.6mmWhiteXPC/E/G1LED
1137220*20*1.697/80/201.6mmWhiteXHP70-12V1LED
1311620*20*1.697/80/201.6mmWhiteXHP50-12V1LED
1311720*20*1.697/80/201.6mmWhiteXHP70-6V/XM-L1LED
1149320*20*1.697/80/201.6mmWhiteXHP70-6/MK-R1LED
40mm   984840*40*1.6280*120/201.6mmWhite3030/353512S1P
984740*40*1.6280*120/201.6mmWhite3030/353516S1P
984640*40*1.6280*120/201.6mmWhite3030/353510S2P
976640*40*1.6280*120/201.6mmWhite3030/353510S3P
976540*40*1.6280*120/201.6mmWhite3030/353512S3P
984540*40*1.6280*120/201.6mmWhiteXB-D12S1P
984440*40*1.6280*120/201.6mmWhiteXB-D16S1P
984340*40*1.6280*120/201.6mmWhiteXB-D10S2P
976440*40*1.6280*120/201.6mmWhiteXB-D10S3P
976340*40*1.6280*120/201.6mmWhiteXB-D12S3P
40*56mm 1219140*56*1.6合拼1.6mmWhiteXT-E10S2P
1219240*56*1.61.6mmWhiteXT-E10S3P
66*60mm1219366*60*1.61.6mmWhiteXT-E10S4P
1219466*60*1.61.6mmWhiteXT-E10S5P
66*82mm1219566*82*1.61.6mmWhiteXT-E10S5P
1219666*82*1.61.6mmWhiteXT-E10S6P
40*56mm 1579840*56*1.6278*160 /6ALuminum, 1.0W/mk1.6mmWhite30306S4P
1597940*56*1.61.6mmWhite353510S1P
1598040*56*1.61.6mmWhite50502S5P
1598140*56*1.61.6mmWhite30305S9P
1598240*56*1.61.6mmWhite35356S6P
1598340*56*1.61.6mmWhite50502S8P
1598440*56*1.61.6mmWhite30307S7P
1598540*56*2.0ALuminum, 2.0W/mk1.6mmWhite3030PHILIPS(5S9P)
1598640*56*1.6ALuminum, 1.0W/mk1.6mmWhite3030OSRAM(5S9P)
1598740*56*1.61.6mmWhite3030CREE(7S7P)
1598840*56*2.0278*160 /20ALuminum, 2.0W/mk1.6mmWhite3030PHILIPS(7S7P)
1598940*56*1.6278*160 /6ALuminum, 1.0W/mk1.6mmWhite3030OSRAM(7S7P)
1599040*56*1.61.6mmWhite3030CREE(7S7P)
1599140*56*1.61.6mmWhite505010S1P
1599240*56*1.61.6mmWhite50501S16P
1646640*56*1.61.6mmWhite28355S6P
113440*56*1.61.6mmWhite28356S2P
6S4P
8S6P
10S3P


  • LastFinish
  • NextDirect Manufacturer Professional Factory 94v0 fr4 double side pcb circuit boards/pcb manufacturer
  • bellum@mankun.com.tw 86-20-3483-2899 No. 40, Dongyong Section, South Road, Dawen Village, Dongyong Town, Nansha District, Guangzhou, China
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